Copper Pipe

Bending Copper Pipe: A Comprehensive Guide

Introduction

Copper pipe is a versatile material commonly used in plumbing applications. Its malleability makes it easy to bend, but improper bending techniques can lead to damage. This guide provides detailed instructions and tips for bending copper pipe safely and effectively.

Methods for Bending Copper Pipe

There are several methods for bending copper pipe, each with its own advantages and disadvantages.

1. Bending with a Spring

Pipe bending springs are an inexpensive and reliable way to prevent crimping during bending. They come in various sizes and fit inside or around the pipe, providing support and distributing force evenly.

Steps:

1. Mark the bend location on the pipe with an indelible marker.
2. Smooth off any burrs from cutting.
3. Select the appropriate spring size.
4. Insert the spring into or around the pipe.
5. Bend the pipe over a padded surface, moving it back and forth to create a smooth curve.
6. Remove the spring once the bend is complete.

2. Bending with Sand or Salt

Dense materials, such as sand or salt, can also be used to support the pipe during bending.

Steps:

1. Straighten the pipe as much as possible.
2. Tape off one end of the pipe.
3. Fill the pipe with sand or salt using a funnel.
4. Tape off the other end.
5. Bend the pipe to the desired curve.
6. Remove the tape and pour out the filler.

3. Using a Pipe Bending Tool

Pipe benders are dedicated tools designed specifically for bending metal pipes. They provide precise bends and minimize the risk of damage.

Steps:

1. Insert the pipe into the pipe bender.
2. Adjust the gauge to the desired bend angle.
3. Bend the pipe by squeezing the handles.
4. Remove the pipe from the tool.

Tips for Bending Copper Pipe

• Support the pipe along its entire length to control the curve and prevent collapse.
• Bend the pipe slowly to maintain a consistent bend.
• Shape the bend over a padded surface or around a form to create the desired curve.
• Use an indelible marker to clearly indicate the bend location.
• Smooth off any burrs on the pipe ends before bending.
• If using a spring, ensure it is the correct size and securely inserted.
• When bending with sand or salt, fill the pipe completely and tape the ends securely.
• Use a pipe bender if precision and accuracy are crucial.

When to Call a Professional

While bending copper pipe is generally straightforward, there are situations where it’s advisable to seek professional assistance:

• Complex or intricate bends
• Bending pipes for critical plumbing applications
• Lack of experience or confidence in bending techniques
• Large-scale projects requiring numerous bends

Hiring a qualified plumber can ensure proper bending and prevent costly mistakes.